Schafer Gear Works « Capabilities « Our Equipment
Schafer Gear Works Capabilities
OUR EQUIPMENT
SCHAFER GEAR WORKS - SOUTH BEND
Gear Hobbing
- 8 - Mitsubishi CNC Hobbing Machines (up to 8" diameter and 5" axis)
- 1 - Gleason 125 GH Auto Load CNC Hobbing Center
- 4 - Koepfer Automatic Hobbing Machines
- 15 - Barber Colman Model 6-10 Machines with Multicycle Capability
- 10 - Barber Colman (16-16) Machines
- 15 - Micron Fine Pitch Machines
- 1 - Koepfer CNC Hob Sharpener
Gear Grinding
- 1 - S375G SU Profile Grinding Machine
- 1 - S250G SU Generating Grinding Machine
Gear Shaping
- 1 - Mitsubishi CNC 4-axis Machine
- 3 - Fellows 10.4, 10.2 Machines
- 18 - Manual Fellows Model 3, 4, 7 & 8 Machines
- In-house Cutter Sharpening
Gear Shaving
- 3 - Mitsubishi CNC Machines
- 1 - Nachi CNC Machine
Bevel Gear Cutting
- 3 - Gleason No. 104 Machines with Testers
- 3 - Gleason No. 2 Machines with Testers
- 2 - Gleason Bevel Tool Sharpeners
- In-house Cutter Sharpening
Chamfering C Tooth Rounding
- 1 - Cross Model 50 Machine
Bore Honing
- 2 - Sunnen Automatic Stroking Machines
- 1 - Sunnen ML-3500 Automatic Honing Machine
- 1 - Sunnen Honing Machine
Broaching
- 2 - Verticle Automated Machines
- 6 - Horizontal Broach Machines
- 2 - Surface Broaching
Turning Centers
- 11 - Okuma CNC Centers, 3 with Bar Feed
- 1 - Okuma LFS15-2SP CNC Gantry Loading/Turning Center
- 2 - Takamaz Machines with Automation & Inline Gauging
- 2 - Index ABC CNC Turning Centers with Bar Feed
- 1 - Index G200 CNC Turning Center with Bar Feed
- 1 - Index Verticle V-200 Machine with Automatic Loading
Screw Machines
- 9 - Acme Gridley Multi-Spindle Screw Machines for Bar Stock from 1-1/4" to 5-1/8"
Machining Centers
- 4 - Haas and Mitsubishi Centers
O.D. Grinding
- 1 - Drake CNC Thread Grinders
- 3 - Mitsubishi RC23 CNC O.D. Grinders
- 1 - Mitsubishi PD32 O.D. Grinder with Automation
- 2 - Cincinnati Centerless Grinders
Sawing
- 1 - Peerless Automatic Horizontal Bandsaw Model HB1212A
- 1 - Amada Automatic Horizontal Bandsaw
Centering
- 1 - Erie Centering Machines
Deburring
- 2 - James Engineering Pneumatic Machines
- 2 - Vibrating Tumblers
- 1 - OLS Automatic Deburring Machines
Inspection/Quality Assurance
- 1 - Hofler ZP250 CNC Gear Analyzer
- 1 - Roto Technology RC-400-16 Computer Gear Checker
- 1 - M&M Double Flank Gear Analyzer
- 1 - Zeiss Vista CMM
- 1 - Magnaflux Magnetic Particle Inspection Unit Model D0960
- 2 - Unite-A-Matic Gear Inspection Equipment
- 5 - Optical Comparators
- 2 - Rockwell Hardness Testers
- 5 - Profilometers
- 40 - Vari-roll Gear Rolling Fixtures
- 1 - Federal Roundness Checker
- 25 - Sunnen Bore Gages
- 1 - Rahn 24" x 60" Granite Surface Plate
SCHAFER GEAR WORKS - ROCKFORD
Gear Grinding (Spur & Helical)
- 1 - Gleason TAG-400 CNC (15.75") 8-axis Gear Grinder
- 1 - Okamato Gear Grinder (16")
- 1 - Niles ZE800S (32") Gear Grinder
Gear Hobbing
- 3 - Barber Colman Machines (up to 16-56)
- 1 - Pfauter P-630 (25")
- 1 - Leibherr LC401 CNC Machine (16")
- 1 - Leibherr 652 (25.5") CNC
- 1 - Mitsubishi GC40 16" 5 Axis
- 1 - Mitsubishi GD20 8" 5 Axis
- 2 - Pfauter P401 (16")
- In-house Cutter Sharpening
Gear Shaping
- 2 - Fellows Machines (up to 36")
- 2 - Fellows Model 4GS (6")
- 1 - Barber Colman Type 10-4 Machine (10")
- 1 - Mitsubishi SH-251 Machine (10")
- In-house Cutter Sharpening
Gear Shaving
- 1 - National Red Ring (24")
- 1 - National Red Ring (24") with Crowning
Turning Centers
- 1 - Mazak Intergrx 30 CNC Turning/Milling Center
- 1 - Nissin NST-30-125-2TSC CNC 4 Axis
- 1 - Nissin NST-40-150-2TSC CNC 4 Axis
- 1 - Clausing Colchester Engine Lathe
- 1 - Warner and Swasey #2A Turret Lathe
- 1 - Warner and Swasey #1A Turret Lathe
- 1 - Fischer Oil Grooving Machine
- 1 - Femco HL 55 2 Axis Lathe
- 1 - Mori Seiki ZL25 CNC 4-Axis
- 1 - Mori Seiki CL2000 CNC Lathe
- 1 - Mori Seiki NL3000 CNC Lathe
- 1 - Mori Seiki NL2500 CNC Lathe
Sawing
- 1 - Peerless Spartan PA 13/2 Band Saw (13")
- 1 - Do-All Band Saw (12")
Broaching
- 1 - Apex Horizontal Broaching Machine (4" dia.)
I.D. and O.D. Grinding
- 1 - Tripet TS-100 ID-OD Grinder
- 1 - Toyoda Select G (CNC) OD Grinder
- 1 - Toyoda CNC Cylinder Grinder
- 1 - Sigma Cylindrical Grinder
- 2 - Cincinnati Milicron I.D. Grinders
- 1 - ACRA-ASG 20"x40" Surface Grinder
Drilling/Milling
- 1 - Okuma & Howa Millac 6VA CNC Vert. Machining
- 1 - Okuma & Howa Millac 5VA CNC Vert. Machining
- 1 - Okuma & Howa Millac 3VA CNC Vert. Machining
- 1 - Kent KTM-5VK Vertical Milling Machine
- 1 - Bridgeport Model J Vertical Milling Machine
- 1 - Lagun FTV-25 Vertical Milling Machine
Inspection/Quality Assurance
- 1 - Hofler CNC Gear Analyzer
- 1 - Brown & Sharpe CMM Unit
- 1 - Rockwell Hardness Tester
- 1 - Brown & Sharpe Micro-Hite (30") Gages
- 1 - Mitutoyo PH-3500 (16") Optical Comparator
- 1 - Magnaflux Magnetic Partical Inspection Unit
- 1 - Profilometer
- 1 - Optical Comparator
Chamfering and Tooth Rounding
- 1 - Okamoto GTR 350 Unit (15.75")
SCHAFER PRECISION MACHINING
Turning Centers
- 3 - Swiss Types Lathes with 32mm Bar Capacity
- 1 - Mitsubishi M-TC8B CNC Turning Center with Bar Feed
- 1 - Hardinge CHNCIII Automatic Lathe with 1 5/8" Bar Capacity
- 3 - Hardinge GT27sp CNC Gang Tool Lathes
- 2 - Hardinge Conquest CNC Lathes w/ 2.5" Bar Cap. & 8.5" Chucking Cap.
Other Capabilities
- 1 - HAAS CNC 40 Taper Machining Center with 4th Axis
- 1 - Bridgeport Mill with Servo Drives and 8" Rotary Table
- 1 - Kalamazoo Cutoff Bandsaw with Auto Feed
- 1 - Sunnen Honing Machine
- 1 - Myford Model MG12-HPM Cylindrical OD Grinder
- 1 - Plastic Skin Packaging Machine
Inspection Equipment
- Brown & Sharpe CMM
- 82-Piece Grade 2 Gage Block Set
- 2 - Optical Comparators
- 1 - 18x24" Granite Surface Plate
- Sunnen I.D. Gages
- Taylor Hobson Form, Surface Texture & Waviness Analyzer
- Digital and Indicator Micrometers (.00005")
- Mitutoyo Profilometer
- Rockwell Hardness Tester
- Mitutoyo Bench Centers
