Schafer Gear Works « Capabilities « Our Equipment
Schafer Gear Works Capabilities
OUR EQUIPMENT
SCHAFER GEAR WORKS - SOUTH BEND
Gear Hobbing
- 1 - Mitsubishi GE20 Hobbing Machine with Automation (Recent acquisition)
- 10 - Mitsubishi CNC Hobbing Machines (up to 8" diameter and 5" axis)
- 1 - Gleason 125 GH Auto Load CNC Hobbing Center
- 4 - Koepfer Automatic Hobbing Machines
- 8 - Barber Colman Model 6-10 Machines with Multicycle Capability
- 4 - Barber Colman (16-16) Machines
- 1 - Koepfer CNC Hob Sharpener
Gear Grinding
- 1 - TWG 160 Gleason Generating Grinding Machine
- 1 - S375G SU Profile Grinding Machine
- 1 - S250G SU Generating Grinding Machine
- 1 - 400 SK Hofler Profile Grinding Machine (Recent acquisition)
Gear Shaping
- 1 - Mitsubishi CNC 4-axis Machine
- 2 - Fellows 10.4, 10.2 Machines
- 6 - Manual Fellows Model 3, 4, 7 & 8 Machines
- In-house Cutter Sharpening
Gear Shaving
- 3 - Mitsubishi CNC Machines
- 1 - Nachi CNC Machine
Bevel Gear Cutting
- 3 - Gleason No. 104 Machines with Testers
- 3 - Gleason No. 2 Machines with Testers
- 2 - Gleason Bevel Tool Sharpeners
- In-house Cutter Sharpening
Bore Honing
- 3 - Sunnen Automatic Stroking Machines
Broaching
- 1 - Vertical Automated Machine
- 5 - Horizontal Broach Machines
- 1 - Surface Broaching
Turning Centers
- 1 - Takamaz X-100 Turning Center (Recent acquisition)
- 2 - Twin Star LT-200 M Okuma Turning Centers with Automatic Bar Feed (Recent acquisition)
- 9 - Okuma CNC Centers
- 1 - Okuma LFS15-2SP CNC Gantry Loading/Turning Center
- 2 - Takamaz Machines with Automation & Inline Gauging
- 2 - Index ABC CNC Turning Centers with Bar Feed
- 1 - Index G200 CNC Turning Center with Bar Feed
- 1 - Index CNC Vertical V-200 Machine with Automatic Loading
- 1 - Okuma L-470 Turning Center with Steady Rest
- 1 - Fuji Twin Spindle Turning Center
- 1 - Femco Turning Center
- 3 - Takamaz Turning Centers
- 1 - Okuma and Howa CNC Lathe with Gantry Loader
- 2 - Okuma and Howa CNC Turning Centers
Screw Machines
- 6 - Acme Gridley Multi-Spindle Screw Machines for Bar Stock from 1-1/4" to 5-1/8"
Machining Centers
- 1 - Haas and Mitsubishi Center
- 1 - Okuma and Howa CNC Machining Center
- 3 - Mitsubishi CNC Machining Centers
O.D. Grinding
- 1 - Drake CNC Thread Grinder
- 3 - Mitsubishi RC23 CNC O.D. Grinders
- 1 - Mitsubishi PD32 O.D. Grinder with Automation
- 1 - Cincinnati Centerless Grinder
- 1 - Okuma GA26 O.D. Grinder
- 1 - Okuma GI20 ID Grinder
Sawing
- 1 - Peerless Automatic Horizontal Bandsaw Model HB1212A
Deburring
- 2 - James Engineering Pneumatic Machines
- 2 - Redin Pneumatic Machines (Recent acquisition)
- 2 - Vibrating Tumblers
- 1 - OLS Automatic Deburring Machine
Inspection/Quality Assurance
- 1 - Zeiss Contura G2 CMM with Self-Articulating Head
- 1 - Zeiss Prismo Accucheck CMM with Gear Checking Capability
- 1 - PECo ND 300 Gear Checker
- 1 - M&M Double Flank Gear Analyzer
- 1 - Magnaflux Magnetic Particle Inspection Unit
- 2 - Unite-A-Matic Gear Inspectors
- 5 - Optical Comparators
- 2 - Rockwell Hardness Testers
- 5 - Profilometers
- 40 - Vari-roll Gear Rolling Fixtures
- 1 - Federal Roundness Checker
- 15 - Sunnen Bore Gages
Parts Washing
- 1 - Midbrook Huriclean Parts Washer
SCHAFER GEAR WORKS - ROCKFORD
Gear Grinding (Spur & Helical)
- 1 - Gleason TAG-400 CNC (15.75") 8-axis Gear Grinder
- 1 - Niles ZE800S (32") Gear Grinder
Gear Hobbing
- 3 - Barber Colman Machines (up to 16-56)
- 1 - Pfauter P-630 (25")
- 2 - Fellows/Pfauter P900 (35")
- 1 - Leibherr 652 (25.5") CNC
- 1 - Mitsubishi GC40 16" 5 Axis
- 1 - Mitsubishi GD20 8" 5 Axis
- 1 - Chongqing CNC (31.5")
- In-house Cutter Sharpening
Gear Shaping
- 3 - Fellows 36-6 Machines
- 1 - Barber Colman Type 10-4 Machine (10")
- 1 - Mitsubishi SH-251 Machine (10")
- In-house Cutter Sharpening
Gear Shaving
- 1 - National Red Ring (12")
- 1 - National Red Ring (16")
Bore Honing
- 1 - Sunnen Model MBC - 1803 Machine
Turning Centers
- 2 - Okuma Howa CNC V80R Turning Machines (Recent acquisition)
- 1 - Mazak Integrex 30 CNC Turning/Milling Center
- 1 - Romi G50 CNC Turning Center
- 1 - Warner and Swasey #2A Turret Lathe
- 1 - Warner and Swasey #1A Turret Lathe
- 1 - Fischer Oil Grooving Machine
- 1 - Femco HL 55 2 Axis Lathe
- 1 - Johnford ST 60 CNC Turning Center
- 1 - Mori Seiki CL2000 CNC Lathe
- 1 - Mori Seiki NL3000 CNC Lathe
- 1 - Mori Seiki NL2500 CNC Lathe
Sawing
- 1 - Peerless Spartan PA 13/2 Band Saw (13")
Deburring
- 1 - Redin Automatic Deburring Machine
- 1 - Gratomat Automatic Deburring Machine
Broaching
- 1 - Broaching Machine Specialities Horizontal Broach 100" 35 Ton
I.D. and O.D. Grinding
- 1 - Toyoda Select G (CNC) OD Grinder
- 1 - Toyoda Cylinder Grinder
- 1 - Taisei Universal CNC ID/OD Grinder 31.5"
- 2 - Cincinnati Milicron I.D. Grinders
- 1 - ACRA-ASG 20"x40" Surface Grinder
Drilling/Milling
- 1 - Okuma & Howa Millac 6VA CNC Vert. Machining
- 1 - Yama Seiki Super BM-1600 Vertical Machining Center (Recent acquisition)
- 1 - Kent KTM-5VK Vertical Milling Machine
- 1 - Bridgeport Model J Vertical Milling Machine
- 1 - Lagun FTV-25 Vertical Milling Machine
Inspection/Quality Assurance
- 1 - Gleason 1000 GMM Gear Inspection System (Recent acquisition)
- 1 - Brown & Sharpe CMM Unit
- 1 - Rockwell Hardness Tester
- 2 - Brown & Sharpe Micro-Hite (30") Gage
- 1 - Mitutoyo PH-3500 (16") Optical Comparator
- 1 - Magnaflux Magnetic Particle Inspection Unit
- 1 - Profilometer
Chamfering and Tooth Rounding
- 1 - Okamoto GTR 350 Unit (15.75")
Parts Washing
- 1 - Better Engineering Model F4000P Parts Washer
SCHAFER PRECISION MACHINING
Turning Centers
- 1 - Mazak Quick Turn 200 MSY Turning Center w/ live tooling
- 3 - CNC Swiss Type Lathes with 32mm Bar Capacity
- 1 - Hardinge CHNCIII Automatic Lathe with 1 5/8" Bar Capacity
- 3 - Hardinge GT27SP CNC Gang Tool Lathes
- 2 - Hardinge Conquest CNC Lathes w/ 2.5" Bar Cap. & 8.5" Chucking Cap.
Other Capabilities
- 1 - Pratt & Whitney-Fanuc TapeCut W-2 CNC Wire EDM
- 1 - Bridgeport CNC 40 Taper Machining Center with Okuma controls and 4th Axis
- 1 - HAAS CNC 40 Taper Machining Center with 4th Axis
- 1 - Bridgeport Mill with Servo Drives and 8" Rotary Table
- 12 - Mikron Hobbing Machines
- 5 - Fellows Shaping Machines
- 1 - Kalamazoo Cutoff Bandsaw with Auto Feed
- 1 - Sunnen Honing Machine
- 1 - Myford Model MG12-HPM Cylindrical OD Grinder
- 1 - Plastic Skin Packaging Machine
Inspection Equipment
- 1 - Zeiss Vista CMM
- Brown & Sharpe CMM
- 82-Piece Grade 2 Gage Block Set
- 3 - Optical Comparators
- 8 - Vari-Roll Gear Tester Gages
- 1 - 18x24" Granite Surface Plate
- Sunnen I.D. Gages
- Taylor Hobson Form, Surface Texture & Waviness Analyzer
- Digital and Indicator Micrometers (.00005")
- Mitutoyo Profilometer
- 2 - Rockwell Hardness Testers
- Mitutoyo Bench Centers